I wanted a cutting station that offered a large workspace, plenty of storage, and even room for a large roll of quilt batting. We transformed two store-bought cube shelf units, three pine panels, and a few basic supplies into the cutting table of my dreams—for under $400!
Materials Needed
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(3) 24"x48" Edge-Glued Pine Project Panels
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(2) 12 ft 1"x4" Pine Board
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Cut (4) 33 5/16" boards and (2) 14 3/8" boards at the store.
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1"x72" Round Poplar Dowel
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1 qt. Oil-Based Semi-Transparent Satin Interior Stain - We used the color Early American
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(2-4) Foam Brushes
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400-600 grit Sanding Paper (We loved using these), for sanding between Polyurethane coats
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1/16" Drill Bit
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7/64" Drill Bit
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1 1/2" Hole Saw
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Phillips Head Steel Hex Shank Screw Driver Bit
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Last, but certainly not least, I topped it off with this huge cutting mat that I love!
Instructions for Building Your Cutting Table
Prepare the Wood
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Sand the three pine project panels and the 1"x4" planks (cut to length) as needed.
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Use a 2" foam brush to apply stain, following the stain manufacturer’s directions. Allow the stain to dry completely.
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Apply a thin coat of Wipe-On Polyurethane to each board using a 2” foam brush. Allow the polyurethane to dry completely.
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Using 400-600 grit sandpaper, gently sand the boards smooth. Re-apply the wipe-on polyurethane and allow to dry.
Assemble the Cube Shelves
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Build two Better Homes and Gardens cube shelves according to the provided instructions.
Align the Panels
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Lay two pine project panels face down, aligning the 48" sides together.
Mark for Mending Braces
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At the seam where the panels meet, measure and mark 16" in from each side for mending brace placement.
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Position the braces within these marks, ensuring they will fit within the center space between the cube shelves (to avoid interference when attaching the tabletop to the shelves later).
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Place the mending braces and mark where to drill pilot holes.
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Drill Pilot Holes
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Use a 1/16" drill bit to drill pilot holes 1/2" deep. (Tip: Wrap masking tape around the drill bit at the 1/2" mark to prevent drilling through the tabletop.)
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Secure the Braces
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With one person holding the panels together, attach the mending braces using two 1/2" #4 wood screws for each brace.
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Add the Third Panel
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Repeat steps 3-6 to attach the third panel, ensuring a secure and level tabletop.
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Your cutting table top is now ready for the next steps in assembly!
Attaching the Tabletop to the Cube Shelves
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Position the Cube Shelves
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Keep the tabletop lying face down.
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Flip the assembled cube shelves upside down and place them on the tabletop.
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Align one corner of each shelf with a corner of the tabletop, ensuring the long edges of the shelves line up with the long edges of the tabletop.
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Mark Screw Placement
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Inside each cube shelf, mark spots for 14-16 screws total (7-8 screws per shelf) to secure the shelves to the tabletop.
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Precise measurements aren’t necessary, but aim for about 4 screws per panel to evenly distribute the support.
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Drill Pilot Holes
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Using a 7/64" drill bit, drill pilot holes 1 1/2" deep at the marked spots.
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(Tip: Wrap masking tape around the drill bit at the 1 1/2" mark to prevent drilling through the tabletop.)
Attach the Cube Shelves
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Secure the cube shelves to the tabletop by driving in 14-16 wood screws (1 1/2" #8 screws).
With the tabletop and shelves securely connected, your cutting table is taking shape!
Adding the Legs
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Position the First Leg
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While the table is still upside down, take one of the 33 5/16" pine boards and place it against the side of a cube shelf at the batting storage end.
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Mark Bracket Placement
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Position three steel corner brackets:
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Two brackets at the seam where the cube shelf and the leg meet.
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One bracket at the seam where the tabletop and the leg meet.
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Mark pilot hole locations for each bracket. (Refer to the photo for proper placement; note that the photo shows the table upright, but this step is performed upside down.)
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Drill Pilot Holes
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Use a 1/16" drill bit to drill pilot holes 1/2" deep at the marked locations.
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(Tip: Apply masking tape to protect the cube shelves and stained legs from scuffs while drilling.)
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Secure the First Leg
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Attach the corner brackets to the leg using 1/2" #4 wood screws, securing four screws per bracket (12 screws per leg).
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Repeat for the Second Leg
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Follow steps 1-4 to install another leg on the opposite side of the batting storage end.
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Attach the Remaining Legs
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Install the final two legs at the outside corners of the tabletop. Use one steel corner bracket per leg, attaching them securely with the same method as above.
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Once all four legs are installed, your cutting table will have sturdy support and be nearly complete!
Attaching the Brace Boards to the Legs
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Mark Lines for Brace Placement
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With the table still upside down, use a pencil to mark lines at 8 1/4" and 11 3/4" from the bottom side of the tabletop on the inside and outside of all four legs.
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(Tip: Use a quilting ruler to measure and ensure the lines are square.)
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Mark Screw Placement
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On the inside of each leg, mark the placement for four screws between the marked lines. Precise measurements aren’t necessary; spread them out evenly.
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Position the Brace Board
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Place one of the 14 3/8" pine boards between the marked lines on the outside of two legs.
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(Note: Attaching the braces to the inside of the legs will not leave room for the batting roll.)
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Drill Pilot Holes
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From the inside of the legs, drill pilot holes 1 1/4" deep using a 7/64" drill bit. Ensure the holes go through the legs and into the brace board.
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(Tip: Mark the drill bit with masking tape at 1 1/4" to avoid drilling all the way through the brace board.)
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Secure the Brace Board
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Attach the brace board to the legs using eight 1 1/4" #8 wood screws.
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Repeat for the Other Brace Board
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Drill Holes for the Dowel Rod (Optional)
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If you plan to store a batting roll, use a 1 1/2" hole saw to drill a hole in the center of each brace board to accommodate a dowel rod.
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(Skip this step if batting storage is not needed.)
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Your cutting table is now equipped with sturdy braces, and it's ready for batting roll storage if desired!
Adding the Finishing Touches
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Turn the Table Upright
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Lift the table from the batting storage side first so it rests on the short side of the cube shelves.
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Slowly complete the arc by lowering the batting storage legs to the floor.
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Important: Do not lift the table by the tabletop alone on the batting storage side. Always grip from within the cubes to avoid damage.
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Position the Table
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To move the table to its final location, grip from within the cubes for support.
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Avoid lifting the table by the tabletop alone, especially near the batting storage side.
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Optional: Storing a Batting Roll
If you plan to store a batting roll, follow these steps:
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Prepare the Dowel Rod
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Use a hacksaw to cut the dowel rod to 53" in length.
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Thread the rod through the center of the batting roll.
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Install the Dowel Rod
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Insert the dowel rod with the batting roll through the holes in the leg braces.
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Position the roll so that it unwinds from below while pulling over the table. (Refer to the photo for positioning.)
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Attach a Corner Guard
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To protect the batting from snags as it is pulled over the tabletop, attach a corner guard to the table edge above the batting roll.
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Secure the guard with finishing nails for a smooth, snag-free surface.
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